Manufacturing

Process

We create a comprehensive quality plan during contract review, once we’ve evaluated applicable customer and industry specifications. We define the product realization flow (which includes provisions for materials and processes, inspection and test intervals and methods), and record all retention requirements.

We use incoming, in-process, and final inspections throughout the entire production cycle to ensure the highest quality of every component that Custom Machine manufactures. Raw materials, hardware, and product returning from outside processing are thoroughly inspected for their material condition, chemical composition and process specification.

Our extensive quality department performs a complete first-piece evaluation before each manufacturing step. The finished product undergoes a comprehensive final inspection. Throughout the process, quality records are produced in accordance with customer and industry specifications to document all measurements and checks.

Unlike many in our industry, we have the expertise and capacity to perform a variety of secondary processing of components, including fabrication, heat treating, laser engraving, as well as pressure, vacuum, and leak testing. Keeping these processes in house means better control throughout production.

We maintain a base of approved sources for materials and services. Relevent requirements are supplied to all vendors either from the customer’s “approved vendor list” or our own.

Our mechanical assembly department can perform complete finished assembly of your components, followed by testing, certification and shipment. Each assembly is carefully controlled by documented work instruction for consistent quality and unparalleled traceability.

Concurrent engineering is our strategy for achieving the best results through the most efficient process. Our engineering, prototype, and production departments partner with our customers’ representatives to design and develop a process which optimizes use of resources and ensures maximum efficiency.

Custom Machine tailors its inventory management to accomodate a variety of delivery reqirements--includiing KanBan and online procurement systems. After the product is manufactured, it’s placed in storage for release according to the customer’s needs.

Miller 330-WPB Heliarc & Arc

Welding & Soldering Unit

Oxygen & Acetylene Welding Outfit

Doosan S280N

Mazak Multiplex 6200Y 8-Axis Mill/

Turn Center

Mazak Super Quick Turn Mark II

Msy 7-Axis

Mori Seiki SL15

Mori Seiki SL1A

Mori Seiki SL35

Nakamura Tome SC-200 Qty 2

Nakamura Tome SC-250

Nakamura Tome SC-250 w/Sub Qty 2

Nakamura Tome TMC-18 Mill/Turn Qty 2

Nakamura Tome TW-10 6-Axis

TMC-12

YMC TC 36

Wire

Fanuc Robocut Alpha 1C 5-Axis

Fanuc Robocut Alpha OB 4-Axis

Fanuc W-Cut 2 5-Axis

Conventional

Handsvedt Leadman

Herbert Walter Ram Cut 202 4-Axis

Sunnen Honing Machine Fully Equipped

Flow Testing Min/Max Fuel Leak

Pressure Test - Vacuum Testing

Load Testing

24" Cut-Off Saw

Delta Abrasive Cut-Off Saw

Delta Cut-Off Saw

Grob Band Saw 19" Qty 2

Haberle Cold Saw 14"

Kalamazoo Automatic Cut-Off Saw

Bridgeport EZ Path Retro NC 10"

Swing Qty 2

Bridgeport EZ Path Retro NC 8"

Swing Qty 2

Harding Tool Room Lathe Qty 2

Hardinge Hand Screw Chucking

Machine with Feed Bar

Hardinge HLV Lathe

Leblond Regal Manual Engine Lathe

24" Swing

Mori Seiki Engine Lathe 33" Gap

Fully Equipped Qty 3

Webb 17" Engine Lathe

Bridgeport

Bridgeport EZ Trak Retro NC Qty 3

Bridgeport Series II w/Prototrak NC

Retrofit Qty 2

Bridgeport w/Hamill Retrofit Qty 2

Bridgeport w/Prototrak NC Retrofit Qty 4

Bridgeport w/Readouts Qty 9

Okamoto 16-32-EX Surface Grinder

Okamoto IGM-156 CNC I.D. Grinder

Okamoto OGM-112-24 PMC

Cylindrical Grinder

Boyer Shultz 6x12 Surface Grinder

Chevalier 6x18 Surface Grinder

Clausing 6x12 Surface Grinder

Keo Lee Cutter Grinder Fully Equipped

Polishing Stations Qty 2

Ecoline Sandblaster

Royson 72" Tumbler

Semco 37" Grinding Polishing Machine

Sweco Rotary Finishing Tumbler

Ultramatic Portaburr Tumbler

Camaix 5 AX Msurf

Cimco DNC Max V5 Wireless LAN

JobBoss Release 10 Operating System

MasterCAM Version X for Sculptured

Solid Works

Windows 2000 Professional

Windows XP Professional / Office LAN

Brown & Sharpe Micro Hite Qty 4

Brown & Sharpe Tesa Hite

Brown & Sharpe Tesa Hite 400

Federal Air Gages

Federal Match Air Gages

Instron 2002T Rockwell Tester

Mitutoyo CMM B231 w/ Geopack

2000 Software

Mitutoyo CMM

B231 w/Zeiss Platform Software

Mitutoyo PH350 Profile Projector

Mitutoyo SJ-400 Profilometer

1000mm x 1600mm

Zeiss Spectrum CMM

1000mm x 700m

Z-Mike 1220 Gold Laser Micrometer

Ink Stamping

Trumph Vector Mark Laser Marking

Vibro Etching

Vertical

Fadal 40x20 Qty 3

Fadal CNC 88 60x30x26 Qty 2

Fanuc Robo Drill aT-14iB 15,000 rpm

Fanuc Robo Drill aT-14T21iE 24,000 rpm

Kitamura Mycenter 3XI Dual Pallet 20K

Komo VMC 40

Matsuura 1000V 20x40

Matsuura 500 VDC Twin Spindle

Matsuura 500 VS 10,000 rpm Qty 2

Matsuura 760V 15x30 Qty 2

Matsuura Minimaster 500 Qty 2

Horizontal

Deckel Maho MH600c 4 1/2-Axis

Kitamura H-400c 10,000 rpm 5-Axis

Kitamura HX-500 I 5-Axis

Kitamura Mytrunion 5-Axis

Matsuura H Plus 630 4-Axis

Mazak FH680 4-Axis 6-Pallet Linear Line

Mazak H-20 4-Axis

AS9100, ISO 9001 certified

781.935.4940