Manufacturing
Process
We create a comprehensive quality plan during contract review, once we’ve evaluated applicable customer and industry specifications. We define the product realization flow (which includes provisions for materials and processes, inspection and test intervals and methods), and record all retention requirements.
We use incoming, in-process, and final inspections throughout the entire production cycle to ensure the highest quality of every component that Custom Machine manufactures. Raw materials, hardware, and product returning from outside processing are thoroughly inspected for their material condition, chemical composition and process specification.
Our extensive quality department performs a complete first-piece evaluation before each manufacturing step. The finished product undergoes a comprehensive final inspection. Throughout the process, quality records are produced in accordance with customer and industry specifications to document all measurements and checks.
Unlike many in our industry, we have the expertise and capacity to perform a variety of secondary processing of components, including fabrication, heat treating, laser engraving, as well as pressure, vacuum, and leak testing. Keeping these processes in house means better control throughout production.
We maintain a base of approved sources for materials and services. Relevent requirements are supplied to all vendors either from the customer’s “approved vendor list” or our own.
Our mechanical assembly department can perform complete finished assembly of your components, followed by testing, certification and shipment. Each assembly is carefully controlled by documented work instruction for consistent quality and unparalleled traceability.
Concurrent engineering is our strategy for achieving the best results through the most efficient process. Our engineering, prototype, and production departments partner with our customers’ representatives to design and develop a process which optimizes use of resources and ensures maximum efficiency.
Custom Machine tailors its inventory management to accomodate a variety of delivery reqirements--includiing KanBan and online procurement systems. After the product is manufactured, it’s placed in storage for release according to the customer’s needs.
Miller 330-WPB Heliarc & Arc
Welding & Soldering Unit
Oxygen & Acetylene Welding Outfit
Doosan S280N
Mazak Multiplex 6200Y 8-Axis Mill/
Turn Center
Mazak Super Quick Turn Mark II
Msy 7-Axis
Mori Seiki SL15
Mori Seiki SL1A
Mori Seiki SL35
Nakamura Tome SC-200 Qty 2
Nakamura Tome SC-250
Nakamura Tome SC-250 w/Sub Qty 2
Nakamura Tome TMC-18 Mill/Turn Qty 2
Nakamura Tome TW-10 6-Axis
TMC-12
YMC TC 36
Wire
Fanuc Robocut Alpha 1C 5-Axis
Fanuc Robocut Alpha OB 4-Axis
Fanuc W-Cut 2 5-Axis
Conventional
Handsvedt Leadman
Herbert Walter Ram Cut 202 4-Axis
Sunnen Honing Machine Fully Equipped
Flow Testing Min/Max Fuel Leak
Pressure Test - Vacuum Testing
Load Testing
24" Cut-Off Saw
Delta Abrasive Cut-Off Saw
Delta Cut-Off Saw
Grob Band Saw 19" Qty 2
Haberle Cold Saw 14"
Kalamazoo Automatic Cut-Off Saw
Bridgeport EZ Path Retro NC 10"
Swing Qty 2
Bridgeport EZ Path Retro NC 8"
Swing Qty 2
Harding Tool Room Lathe Qty 2
Hardinge Hand Screw Chucking
Machine with Feed Bar
Hardinge HLV Lathe
Leblond Regal Manual Engine Lathe
24" Swing
Mori Seiki Engine Lathe 33" Gap
Fully Equipped Qty 3
Webb 17" Engine Lathe
Bridgeport
Bridgeport EZ Trak Retro NC Qty 3
Bridgeport Series II w/Prototrak NC
Retrofit Qty 2
Bridgeport w/Hamill Retrofit Qty 2
Bridgeport w/Prototrak NC Retrofit Qty 4
Bridgeport w/Readouts Qty 9
Okamoto 16-32-EX Surface Grinder
Okamoto IGM-156 CNC I.D. Grinder
Okamoto OGM-112-24 PMC
Cylindrical Grinder
Boyer Shultz 6x12 Surface Grinder
Chevalier 6x18 Surface Grinder
Clausing 6x12 Surface Grinder
Keo Lee Cutter Grinder Fully Equipped
Polishing Stations Qty 2
Ecoline Sandblaster
Royson 72" Tumbler
Semco 37" Grinding Polishing Machine
Sweco Rotary Finishing Tumbler
Ultramatic Portaburr Tumbler
Camaix 5 AX Msurf
Cimco DNC Max V5 Wireless LAN
JobBoss Release 10 Operating System
MasterCAM Version X for Sculptured
Solid Works
Windows 2000 Professional
Windows XP Professional / Office LAN
Brown & Sharpe Micro Hite Qty 4
Brown & Sharpe Tesa Hite
Brown & Sharpe Tesa Hite 400
Federal Air Gages
Federal Match Air Gages
Instron 2002T Rockwell Tester
Mitutoyo CMM B231 w/ Geopack
2000 Software
Mitutoyo CMM
B231 w/Zeiss Platform Software
Mitutoyo PH350 Profile Projector
Mitutoyo SJ-400 Profilometer
1000mm x 1600mm
Zeiss Spectrum CMM
1000mm x 700m
Z-Mike 1220 Gold Laser Micrometer
Ink Stamping
Trumph Vector Mark Laser Marking
Vibro Etching
Vertical
Fadal 40x20 Qty 3
Fadal CNC 88 60x30x26 Qty 2
Fanuc Robo Drill aT-14iB 15,000 rpm
Fanuc Robo Drill aT-14T21iE 24,000 rpm
Kitamura Mycenter 3XI Dual Pallet 20K
Komo VMC 40
Matsuura 1000V 20x40
Matsuura 500 VDC Twin Spindle
Matsuura 500 VS 10,000 rpm Qty 2
Matsuura 760V 15x30 Qty 2
Matsuura Minimaster 500 Qty 2
Horizontal
Deckel Maho MH600c 4 1/2-Axis
Kitamura H-400c 10,000 rpm 5-Axis
Kitamura HX-500 I 5-Axis
Kitamura Mytrunion 5-Axis
Matsuura H Plus 630 4-Axis
Mazak FH680 4-Axis 6-Pallet Linear Line
Mazak H-20 4-Axis
AS9100, ISO 9001 certified
781.935.4940